Material Intake

Block Crusher

CYprocess block crushers — also called lump breakers or de-agglomerators — reduce compacted cakes and agglomerates from silos, big bags or dryers back into free-flowing granules. Gentle size reduction protects screens, valves and feeders downstream and keeps line throughput stable.

Shanghai-built. Drawings come with the quotation, and material certificates are available on request. Factory and documents

Stainless steel lump breaker with gear motor

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Overview

About Block Crusher

How this equipment works in powder handling lines and what to consider when selecting it.

Function

Caked or agglomerated powder enters the breaking zone, where rotating elements reduce it to free-flowing granules. It is a breaker rather than a mill: the aim is to restore flowing granules, not to reduce particle size, so dust and fines generation stay low. Product discharges straight to the next machine.

Options and integration

Units mount under hoppers, big bag outlets or dryer discharges, or inline in a duct. Product-contact parts are available in SS304 or SS316L and the crushing elements are replaceable. A block crusher is normally followed by a vibrating screen, screw feeder or vacuum conveyor.

Where it fits in the process

Material Intake
Conveying
Dosing
Mixing
Packaging

Features

Key Features

Design points that make the Block Crusher practical for industrial powder plants.

Breaks compacted cakes and agglomerates gently
Protects screens, rotary valves and feeders downstream
SS304 / SS316L product-contact options
Replaceable crushing elements for planned maintenance
Hopper-outlet or inline duct mounting
Low dust and fines generation compared with milling
Pairs with vibrating screens and vacuum transfer

Specifications

Typical Specifications

Final sizing depends on material properties, capacity and plant layout. Request a project review for a tailored proposal.

Model range

ModelDutyMotor power (kW)Inlet (inch)
CY-BC-6Heavy duty2.2 - 3.76
CY-BC-10Super heavy duty5.6 - 7.510
CY-BC-12Extra heavy duty7.5 - 11.212

Heavy-duty lump breakers for hardened set lumps, returned cake and bag-house fines. Motor ratings converted from the standard HP range; inlet size can be adapted to the upstream chute.

General specifications

TypeLump breaker / block crusher
FeedCompacted cakes and agglomerates
ConstructionSS304 / SS316L options; carbon steel available
DriveGear motor, sized to the application
MountingHopper outlet or inline duct
DownstreamVibrating screen, screw feeder or vacuum conveyor

Materials

Suitable Materials

Powder and granule categories typically specified with a block crusher. Suitability is confirmed per project from bulk density, particle size, moisture and process conditions.

Food powders

flour, starch, sugar, cocoa, milk powder

Chemical powders

pigments, dyes, resins, fillers

Battery materials

cathode and anode powders, conductive carbon

Minerals & fillers

limestone, quartz, clay, talc

Pharmaceutical solids

granulates, excipients, actives

Not sure whether your material will convey? Send us a sample description and we will confirm before quotation.

Applications

Process Applications

Process points where this equipment is typically installed, from bulk intake through to packing.

FIBC discharge of caked powder
Post-dryer lump reduction
Pigment and chemical cake breaking
Food powder de-agglomeration
Feed preparation before screening
Battery material pre-treatment
Protecting rotary valves on pneumatic lines

FAQ

Block Crusher FAQ

Common questions about selection, integration and quotation.

Where powder has compacted in a silo, big bag or dryer and no longer flows, or where agglomerates would block a screen, valve or feeder. Breaking lumps early avoids line stoppages and lets the following equipment run at its design rate.

Engineering support

Enquire about Block Crusher

Share your material, capacity and plant layout. Our engineers will confirm sizing and send a tailored proposal.